Digitization goes beyond reducing the defective rate and can help avoid backorders.
Dai Tiejiang told the reporter that after receiving an order, as long as you input instructions such as flower shape, output, delivery date, etc., the computer control system will automatically arrange the order for production, which solves the problem of data loss caused by manual counting and manual order arrangement. Inaccurate, waste of raw materials and other pain points to achieve efficient production. “For example, if I enter an order for a batch of socks, the computer will immediately give me feedback that there are enough white and blue silk threads in the material inventory, and the yellow silk thread is not enough so that I can immediately arrange to purchase the yellow silk thread that is out of stock. As for the delay in delivery due to the lack of materials when the production is about to end. ” Dai Tiejiang gave an example.
For labor-intensive enterprises such as hosiery enterprises, the more direct changes brought about by digitization are the substantial reduction of labor costs and the efficiency of per capita production. The traditional sock-knitting process includes raw materials entering the factory, weaving, sewing, turning socks, shaping, packaging, etc., but the new all-in-one machine integrates the three processes of sock weaving, sewing, and turning socks, making the socks after weaving off the machine Products can be directly shaped and packaged, which not only greatly shortens the entire sock-knitting man-hour, but also reduces about 4 5% of enterprises employ workers. Dai Tiejiang told reporters that before the transformation of the digital workshop, a car operator could only manage at most 12 ordinary hosiery machines, now at least 20 Taiwan hosiery machines. 1 00 The workshop of a hosiery machine only needs 5 workers, and each person is responsible for 20 sock machines, daily socks 21000 pairs.
hundreds of machines are rumbling, and only a few workers can be seen. Yanaisi ‘s company’s financial account has been calculated, and this change alone can save money in one year. 1 million yuan salary expenditure. Zhou Jianjun said that based on his current production capacity, he may have needed 1 0 0 workers, but now only needs 6 0 a .
Subsidies leverage The evolution of the industrial chain
Currently, there are about 6,000 enterprises of various types in the Datang Sub-district, including 208 industrial enterprises above the designated size. More than 80%.
Although accounting for nearly 70% of the world’s output, there was a long period of time when the socks produced by Datang did not have a high reputation in the outside world. The key to the improvement of the hosiery industry is the hosiery machine. In order to accelerate the transformation and upgrading of the hosiery industry, Zhuji issued a reward and subsidy policy for the digital transformation of traditional industries, stipulating that enterprises purchase integrated hosiery machines, with the highest subsidy at the municipal and town levels of 40 %. _ Hosiery enterprises carry out digital workshop transformation, purchase 30 All-in-one machines to enjoy a 25% subsidy, 100 All-in-one machines can enjoy a 35% subsidy on purchases 2 0 0 units can enjoy a 40 % subsidy. Zhuji Rural Commercial Bank signed a cooperation agreement with Datang Street and Zhuji Hosiery Association, and an overall credit extension of 1.65 billion yuan, Hosiery enterprises enjoy special treatment such as no mortgage, low-interest rate, and installment payment. All these have effectively improved the enthusiasm of hosiery enterprises to upgrade.
At present, Zhuji Hosiery has cultivated a provincial industrial Internet platform 1, built a city-level digital workshop 111, network hosiery set up. Prepare super 5,000 units, realizing the digital transformation of the whole process.
Zhu Chengbo, deputy director of the Economic Development Office of Datang Street, told the first financial reporter that the update of the digital integrated hosiery machine began in 2019.
Under the strong recommendation of the government, there were 1 6 companies updated their hosiery machines. Pioneering companies have not only significantly improved their production capacity, but also improved their customer quality, which has motivated more and more companies that have begun to hold a wait-and-see attitude to start upgrading digitally integrated hosiery machines. up to 2 02 2 At the end of the year, there were 11 1 hosiery companies that had updated their hosiery machine, about half of which are companies listed above.
The update of hosiery machines is inseparable from the cost reduction brought about by the localization of hosiery machinery. According to local media reports, the sales volume of the global hosiery machine market is about 6.5 _ 10,000 units, China accounts for about 80%, of which hosiery machines made in Zhuji account for the domestic market 93 %. _ Zhuji has annual production The capacity of 10,000 all-in-one hosiery machines ranks first in the world.
A few years ago, the all-in-one knitting and sewing machines for hosiery were mainly imported from Italy, and the cost of replacing a machine was about 300,000.
For small and medium hosiery companies, the cost pressure is enormous. Zhuji successively and 3 0 More universities and scientific research institutes have established cooperative relations to build a machine replacement engineering service platform for the hosiery industry, jointly overcome key core technologies, and realize domestic substitution of imported key equipment.
In recent years, Zhuji has incubated 16 hosiery machine manufacturers such as Zhejiang Yexiao Knitting Machinery and Zhejiang Jiazhili Intelligent Technology.
The unit price dropped from 300,000 yuan to around 80,000 yuan. Coupled with the government’s subsidy policy, the cost of replacing a machine for hosiery enterprises is greatly reduced.
about as long as 50,000 yuan, which greatly accelerated the large-scale digital intelligence process of Datang socks enterprises.
” If the government does not subsidize, we still feel pressure at such a high equipment price. ” Zhou Jianjun said that before the hosiery machine was updated, the annual production capacity of Zhishen Hosiery was about 9 7 0 Wan Shuang, now it has surpassed 2 0 00 Wanshuang, the current order has been scheduled until July, which makes him full of confidence in winning more orders from high-quality customers in the future. ” Government subsidies have increased our confidence. It has played a guiding role, but is the core of enterprise development We still have to rely on our own hematopoietic function. ”
In recent years, Datang Hosiery has emerged as a number of backbone enterprises that develop and produce intelligent hosiery equipment. Zhejiang Weiying Intelligent Technology Co., Ltd. established a postdoctoral workstation in 2017 and invested tens of millions of yuan in the research and development of an integrated hosiery machine; Zhuji Kejun Machinery Co., Ltd. was the first to develop a domestic 7F Fully automatic intelligent knitting, sewing and turning one-piece hosiery machine; Zhejiang Weihuan Machinery Manufacturing Co., Ltd. further strengthened the strength of the scientific and technological research and development team, newly introduced overseas engineers and domestic industry leaders, and invested 8 million yuan a year in scientific and technological research and development. In the workshop of Kejun Machinery, Zhang Jianjun, the person in charge, told reporters that since the government launched the subsidy policy, the sales of hosiery machines in the local
Well, last year alone, he sold 1 4 00 Multiple digital integrated hosiery machines. Because most of the customers are in Datang, they can also continuously improve the production efficiency and stability of the hosiery machine based on customer feedback in a timely manner. This year, he has made some upgrades to the shape of the hosiery machine.
a good impression on the customer who comes to place an order for socks. He thinks that if you have such good equipment, you will definitely be able to make good socks. ” Both hosiery and hosiery machine upgrades have driven the growth of Datang’s hosiery industry chain. Last year, Datang Street’s international and domestic demand shrank
Under the circumstances, to achieve the total industrial output value of 21.01 billion yuan, a year-on-year increase of 8.2 %; private investment of 2.41 billion yuan, a year-on-year increase of 37.3 %; manufacturing investment of 1.62 billion yuan, a year – on – year increase 53. 1 %; Self-operated export 10.78 billion yuan, breaking through the 10 billion mark for the first time, a year – on- year increase of 7.95%.